Wire Cut System (Kam Cookies – Flour Pastries)
The wire cut system in the food industry is a mechanical-electrical machine designed for precise cutting of soft or semi-rigid products using a thin steel or titanium wireThis system is commonly used for products such as chocolate, cakes, Kam cookies, flour pastries, German cookies, and formable dough products
Purpose of the Wire Cut System
Uniform and precise cutting without crushing or sticking
Capability to cut special shapes using wires with linear or curved movement
Reduced waste compared to manual or blade cutting
Adjustable cutting speed to prevent irregular tray arrangement
Main Components of the Wire Cut System
Cutting Wire
Material: stainless steel or thin titanium
Wire diameter is selected based on product hardness and sensitivity
Replaceable for different cutting applications
Equipped with additional rollers to ensure dough consistency and prevent uneven sizing
Wire Motion System
The wire moves over the product in oscillating or linear motion
Conveyor or Product Table
The product is placed and moved on the conveyor
Conveyor speed is synchronized with wire movement for accurate cutting
Electrical Controller / PLC
Controls timing, speed, and number of cuts
Advanced systems allow programming of complex and multi-layer cutting patterns
Advantages and Applications
Uniform and clean cutting without crushing the product or creating burrs
Capability to create complex shapes or multiple pieces simultaneously
Reduced labor requirements and increased production speed
Important Parameters
Wire oscillation speed and conveyor speed: adjusted to prevent product stretching or crushing
Wire pressure and tension: determine cutting depth and precision
Wire maintenance and replacement: wires must remain sharp and undamaged to maintain cutting quality
Upon customer request, a complete spare cutting assembly can be supplied for quick replacement of the cutting comb in case of wire breakage
(Can be installed on all 4000, 6000, and B-Series depositors manufactured by Hadaf Machine.
The system can also be used for dispensing toppings and fillings such as sesame, coconut powder, pistachio, mixed nut slivers, peanut slivers, and more, in adjustable quantities as desired.)
Definition and Application
The Depositor is designed to distribute confectionery production materials in precise and uniform quantities
Its main application is in confectionery, chocolate, cake, toffee, and ready-made dessert production lines
This machine replaces manual depositing processes, increasing production speed, precision, and consistency
Raw materials such as dough, cream, chocolate, and fillings are transferred from the machine hopper to molds or products
Using pneumatic cylinders or precision pumps, a specified amount of material is deposited into each mold or onto the product
The machine is capable of handling materials with different densities and viscosities
