Pump-Assisted Mobile Valve Oil Spraying System
In the food industry, this system is a mechanical unit used for precise and uniform oil spraying on food products
It is a more advanced version of the fixed valve oil sprayer because it includes an independent pump that precisely controls oil pressure and flow rate
Objectives of the Mobile Valve Oil Spraying System
Uniform oil coating inside cake molds
Precise control of oil consumption to reduce waste and maintain product quality
Main Components of the System
Oil Tank
Single-wall or double-wall oil tank
Usually equipped with a heating system for high-viscosity materials
Oil Pump
Pumps oil from the tank to the valve or nozzle
Final output flow rate is adjustable
Spraying Valve
Operated by pneumatic cylinders
Oil spraying volume can be controlled through the touch-screen settings panel
The product moves beneath the valve while oil is sprayed onto it
System Controller
Pneumatic + Touch HMI PLC control system
Advantages and Applications
Uniform and precise coating for molded trays and products
Reduced oil waste and increased production efficiency
Compatible with all oil types regardless of viscosity or texture
No nozzle clogging, precise discharge, and low-friction operation
Important Performance Parameters
Oil pump pressure and flow rate: determine spray intensity and coating thickness
Oil viscosity: thick oils require a heating system
Cleaning and maintenance of the pump and valve: prevent blockage and maintain precision
The oil tank must always contain a sufficient amount of oil; otherwise, operating the heater without oil may damage the heating system
Installation Compatibility
This option can be installed on Depositor Models 4000 and 6000
Definition and Application
A Depositor is designed to dispense pastry production materials in precise and uniform quantities
Its primary application is in pastry, chocolate, cake, toffee, and ready-dessert production lines
The machine replaces manual depositing, increasing production speed, precision, and consistency
Raw materials (dough, cream, chocolate, and fillings) are transferred from the machine hopper to the molds
Using pneumatic cylinders or precision pumps, a specific amount of material is deposited into each mold or onto the product surface
The machine is capable of handling materials with different densities and viscosities
